a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2150300 -2 a fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 1901697-1 8- 2150300 -5 - - 2168400-7 (quantity 2) smart applicator 2161326-1 - 8- 2150300 -4 - - - 2150300 -5 a fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 2119792-2 - 2119641-1 - 2063440-2 2150300 -6 a non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2150300 -7 a fine crimp height adjust none - - - - - - - 7- 2150300 -7 a crimp tooling kit - - - - - - - - set up gauge 2119599-2 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) item no description part no -2 -5 -6 -7 -77 1 crimper, wire 4-1633664-8 1 1 1 1 1 2 spacer, crimper 455888-3 1 1 1 1 - 3 crimper, insulation f premium 6-1633961-0 1 1 1 1 1 4 block, fl crimper spacer 238009-5 1 1 1 1 - 5 spacer 2-240641-7 1 1 1 1 - 6 - - - - - - - 7 blade, slug 1-2217206-2 1 1 1 1 - 8 anvil, combination, end feed 2-1803000-4 1 1 1 1 1 9 plate, front shear 690482-4 1 1 1 1 - 10 - - - - - - - 11 plate, rear shear 240644-1 1 1 1 1 - 16 spacer 2-240641-5 1 1 1 1 - 17 scr, bhsc, rohs (m6 x 12) 1-2079383-1 4 4 4 4 - 18 strip guide, front 1-1901695-0 1 1 1 1 - 19 strip guide, rear 1-1901696-0 1 1 1 1 - 20 drag 1752373-4 1 1 1 1 - 22 spring, compression 2-22281-3 2 2 2 2 - 24 plate, strip guide 1752371-5 1 1 1 1 - 25 stud, threaded 1320906-1 2 2 2 2 - 27 stripper (machining) 240639-1 1 1 1 1 - 29 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 - 31 scr, skt hd cap, rohs, m4 x 20 2168083-9 2 2 2 2 - 33 washer, flat, reg m4 1-18028-2 8 8 8 8 - 35 bolt, adjustment 2119092-1 1 1 - 1 - 37 fa head, atlantic style 2119085-1 1 1 1 1 - 38 ram washer, precision 2119644-4 1 1 1 1 - 39 applicator shim pack 2119957-1 1 1 - 1 - 40 disc, numbered fa wire adjustment 2119645-1 1 1 - 1 - 41 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 44 ram,amp style, end feed 2119369-1 1 1 - 1 - 46 applicator basic assembly, ef 2119655-5 1 1 1 1 - 49 scr, skt hd cap m4 x 6.0 18023-9 1 - - - - 51 pawl, ef, air 2119792-2 1 - - - - 53 nut, lock, hex, torque (m4) 986965-8 2 2 2 2 - 54 nut, hex, reg, rohs, m3 5018030-1 2 2 2 2 - 55 nut, hex, reg, rohs, m4 5018030-2 2 2 2 2 - 56 scr, skt hd cap, rohs, m4 x 20 2168083-9 2 2 2 2 - 57 shcs, low head, rohs, m4 x 8 2168400-4 4 4 4 4 - 58 feed finger 2063961-1 - - - - - 60 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 - 62 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 - 3 - 63 limiter, adjustment bolt 2119793-1 1 1 - 1 - 66 screw, drive, rh, rohs 2168078-1 2 2 2 2 - 67 tag,identification 2119740-1 1 - - 1 - 69 washer, spacer 2119943-1 1 1 1 1 - 70 scr, set, flt point m3 x 10.0 2-18032-2 2 2 2 2 - 71 documentation package 2119956-2 1 1 1 1 - 73 depressor, wire 2119791-5 1 1 1 1 - 82 spacer, crimper 455888-6 1 1 1 1 - 133 servo feed latch asm 1633743-1 - 1 1 - - 135 memory chip, programmed see note 4 - ref ref - - 137 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - - 163 spring, feed finger 240638-1 1 - - - - 164 counter, magnetic 994970-2 ref ref ref ref - 166 magnet, rare earth high energy 994969-1 1 1 1 1 - 172 ring, retain, extern, 3/16 crescent 21045-3 2 - - - - 183 feed finger assembly,ef 1901697-1 - ref ref - - 213 tag,identification 2119740-2 - 1 1 - - 238 air feed module 2063440-2 1 - - - - 239 mechanical feed assembly 2119580-1 - - - - - 240 shcs, low head, rohs, m5 x 10 2168400-7 - 2 2 - - 242 retainer, insulation dial 2119083-1 1 1 1 1 - 243 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 - 244 cam, snail, insulation adjustment 2119082-9 1 1 1 1 - 245 ram, amp style, end feed, non-adjust 2119759-1 - - 1 - - 246 spring, compression 1-22279-3 1 1 - 1 - 247 detent pin 2119798-1 1 1 - 1 - 248 feed cam, air feed 2119641-1 1 - - - - 249 bushing, lch5-12, misumi 2079988-1 1 - - - - 250 push rod, air feed 2119640-1 1 - - - - 252 o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 - 1 - 260 applicator shim pack 2119957-2 - - 1 - - 261 spacer, crimper 455888-3 1 1 1 1 - terminal data: lear terminal lear crimp specification terminal name: ring type connect wire strip length insulation diameter range 6.20-6.80 mm [.244-.268 in] 3.80-5.10 mm [.150-.201 in] terminal application specification lear spec - - - - - terminals applied te terminal c1__dwg_pn_1_0 lear terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 lear terminal c1__dwg_pn_4_0 1572446-1 c1__dwg_pn_1_1 25233.331.011 c1__dwg_pn_2_1 1572446-6 c1__dwg_pn_3_1 25233.123.011 c1__dwg_pn_4_1 1572446-2 c1__dwg_pn_1_2 25233.331.322 c1__dwg_pn_2_2 1572446-7 c1__dwg_pn_3_2 25233.123.322 c1__dwg_pn_4_2 1572446-3 c1__dwg_pn_1_3 25233.213.004 c1__dwg_pn_2_3 1572446-8 c1__dwg_pn_3_3 25233.123.009 c1__dwg_pn_4_3 1572446-4 c1__dwg_pn_1_4 25233.213.320 c1__dwg_pn_2_4 1572446-9 c1__dwg_pn_3_4 25233.212.179 c1__dwg_pn_4_4 1572446-5 c1__dwg_pn_1_5 25233.123.014 c1__dwg_pn_2_5 1-1572446-0 c1__dwg_pn_3_5 25233.213.011 c1__dwg_pn_4_5 crimp height reference setting 8.1 w1__fa_setting_1 10.8 w1__fa_setting_2 wire size crimp height mm [inch] 6.00mm2 w1__dwg_wgauge_1 3.10+0.1/-0.05[.122+.004/-.002] w1__dwg_crimp_ht_1 4.00mm2 w1__dwg_wgauge_2 2.85+0.1/-0.05[.112+.004/-.002] w1__dwg_crimp_ht_2 applicator data crimp size type wire 4.70 mm [.185] f insul 5.50 mm [.217] f applicator instructions 408-10390 *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 3 & 4 are not required for atlantic version
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) feed type 49 248 249 250 137 163 172 135 240 133 cam position sheets 3 & 4 are not required for atlantic version 238 183 1 2 3 4 5 7 9 11 16 17 20 22 24 25 27 29 31 33 35 37 38 39 40 41 44 46 70 53 54 55 56 57 60 62 63 66 67 69 73 82 166 213 242 243 244 245 246 247 252 260 8 a 33 33 ref 164 19 18 261 51
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. set up gauge 2119599-2 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2150300 -2 a fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 1901697-1 8- 2150300 -5 - - 2168400-7 (quantity 2) smart applicator 2161326-1 - 8- 2150300 -4 - - - 2- 2150300 -5 a fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 2119792-2 - 2119641-2 - 2063440-2 2- 2150300 -7 a fine crimp height adjust none - - - - - - - 7- 2150300 -7 a crimp tooling kit - - - - - - - - item no description part no -22 -25 -27 -77 1 crimper, wire 4-1633664-8 1 1 1 1 2 spacer, crimper 455888-3 1 1 1 - 3 crimper, insulation f premium 6-1633961-0 1 1 1 1 4 block, fl crimper spacer 238009-5 1 1 1 - 5 spacer 2-240641-7 1 1 1 - 6 - - - - - - 7 blade, slug 1-2217206-2 1 1 1 - 8 anvil, combination, end feed 2-1803000-4 1 1 1 1 9 plate, front shear 690482-4 1 1 1 - 10 - - - - - - 11 plate, rear shear 240644-1 1 1 1 - 16 spacer 2-240641-5 1 1 1 - 18 strip guide, front 1-1901695-0 1 1 1 - 19 strip guide, rear 1-1901696-0 1 1 1 - 20 drag 1752373-4 1 1 1 - 22 spring, compression 2-22281-3 2 2 2 - 24 plate, strip guide 1752371-5 1 1 1 - 25 stud, threaded 1320906-1 2 2 2 - 27 stripper (machining) 240639-1 1 1 1 - 29 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 - 31 scr, skt hd cap, rohs, m4 x 20 2168083-9 2 2 2 - 33 washer, flat, reg m4 1-18028-2 8 8 8 - 38 ram washer, precision 2119644-4 1 1 1 - 39 applicator shim pack 2119957-1 1 1 1 - 40 disc, numbered fa wire adjustment 2119645-1 1 1 1 - 41 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 - 49 scr, skt hd cap m4 x 6.0 18023-9 1 - - - 51 pawl, ef, air 2119792-2 1 - - - 53 nut, lock, hex, torque (m4) 986965-8 2 2 2 - 54 nut, hex, reg, rohs, m3 5018030-1 2 2 2 - 55 nut, hex, reg, rohs, m4 5018030-2 2 2 2 - 56 scr, skt hd cap, rohs, m4 x 20 2168083-9 2 2 2 - 57 shcs, low head, rohs, m4 x 8 2168400-4 4 4 4 - 58 feed finger 2063961-1 - - - - 62 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 - 63 limiter, adjustment bolt 2119793-1 1 1 1 - 66 screw, drive, rh, rohs 2168078-1 2 2 2 - 67 tag,identification 2119740-1 1 - 1 - 69 washer, spacer 2119943-1 1 1 1 - 70 scr, set, flt point m3 x 10.0 2-18032-2 2 2 2 - 71 documentation package 2119956-2 1 1 1 - 73 depressor, wire 2119791-5 1 1 1 - 82 spacer, crimper 455888-6 1 1 1 - 133 servo feed latch asm 1633743-1 - 1 - - 135 memory chip, programmed see note 4 - ref - - 137 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - 139 bolt, adjustment 2119092-2 1 1 1 - 140 ram, asian style, end feed 2119651-1 1 1 1 - 141 applicator basic assembly, ef 2119655-6 1 1 1 - 144 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 - 145 detent pin 2119798-2 1 1 1 - 152 feed cam, air feed 2119641-2 1 - - - 153 o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 - 163 spring, feed finger 240638-1 1 - - - 164 counter, magnetic 994970-2 ref ref ref - 166 magnet, rare earth high energy 994969-1 1 1 1 - 172 ring, retain, extern, 3/16 crescent 21045-3 2 - - - 183 feed finger assembly,ef 1901697-1 - ref - - 186 scr, bhsc, rohs (m6 x 20) 2079383-9 4 4 4 - 213 tag,identification 2119740-2 - 1 - - 238 air feed module 2063440-2 1 - - - 239 mechanical feed assembly 2119580-1 - - - - 240 shcs, low head, rohs, m5 x 10 2168400-7 - 2 - - 242 retainer, insulation dial 2119083-1 1 1 1 - 243 washer, wave spring, crest-to-crest 2079764-1 1 1 1 - 244 cam, snail, insulation adjustment 2119082-9 1 1 1 - 246 spring, compression 1-22279-3 1 1 1 - 249 bushing, lch5-12, misumi 2079988-1 1 - - - 250 push rod, air feed 2119640-1 1 - - - 251 fine adjust head asm, pacific style 2119782-1 1 1 1 - 261 spacer, crimper 455888-3 1 1 1 - terminal data: lear terminal lear crimp specification terminal name: ring type connect wire strip length insulation diameter range 6.20-6.80 mm [.244-.268 in] 3.80-5.10 mm [.150-.201 in] terminal application specification lear spec - - - - - terminals applied te terminal c1__dwg_pn_1_0 lear terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 lear terminal c1__dwg_pn_4_0 1572446-1 c1__dwg_pn_1_1 25233.331.011 c1__dwg_pn_2_1 1572446-6 c1__dwg_pn_3_1 25233.123.011 c1__dwg_pn_4_1 1572446-2 c1__dwg_pn_1_2 25233.331.322 c1__dwg_pn_2_2 1572446-7 c1__dwg_pn_3_2 25233.123.322 c1__dwg_pn_4_2 1572446-3 c1__dwg_pn_1_3 25233.213.004 c1__dwg_pn_2_3 1572446-8 c1__dwg_pn_3_3 25233.123.009 c1__dwg_pn_4_3 1572446-4 c1__dwg_pn_1_4 25233.213.320 c1__dwg_pn_2_4 1572446-9 c1__dwg_pn_3_4 25233.212.179 c1__dwg_pn_4_4 1572446-5 c1__dwg_pn_1_5 25233.123.014 c1__dwg_pn_2_5 1-1572446-0 c1__dwg_pn_3_5 25233.213.011 c1__dwg_pn_4_5 wire size crimp height mm [inch] 6.00mm2 w1__dwg_wgauge_1 3.10+0.1/-0.05[.122+.004/-.002] w1__dwg_crimp_ht_1 4.00mm2 w1__dwg_wgauge_2 2.85+0.1/-0.05[.112+.004/-.002] w1__dwg_crimp_ht_2 crimp height reference setting 8.1 w1__fa_setting_1 10.8 w1__fa_setting_2 applicator data crimp size type wire 4.70 mm [.185] f insul 5.50 mm [.217] f applicator instructions 408-10390 *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 1 & 2 are not required for pacific version
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) feed type 49 152 249 250 238 137 163 172 135 240 133 cam position sheets 1 & 2 are not required for pacific version a 183 ref 1 2 3 4 5 7 8 9 11 16 186 20 22 24 25 27 29 31 33 38 39 40 41 70 53 54 55 56 57 144 62 63 66 67 69 73 82 139 140 141 145 153 166 213 242 243 244 246 251 33 33 164 19 18 261 51
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